Tag Archives: Projects

Oven: Bottom Insulation

It has been a long time coming but the bottom layer of insulation is just about complete. Between school, not having enough beer bottles and the weather I hadn’t touched the oven in a number of weeks.

After finishing the foundation, I layed a 2×4 & 4×4 frame across the open foundation about 2/3 of the way up from the bottom. I had layed an extra row of bricks on each side to accept the wood frame. This left an open 15″ deep box. On top of this platform I placed a 1″ layer of the clay/wood shavings mix and starting laying the bottles so that they almost touch. I wasn’t able to get all of the bottles set as I ran out of clay. Everything I have read said that as long as I have enough insulation there shouldn’t be a problem with burn through. I’ve also seen a number of very old ovens built on wood platforms.

Once I get the rest of the clay/wood mix applied and the bottles in place I will let it dry before building the clay/sand pad that will accept the firebricks.

The Plan vs The Reality

I am notorious for planning more than I can possibly finish in a given amount of time. Since starting Grad School my spare time is almost non-existent and work on the oven has come to a halt. This long weekend would get me back on track I was sure.

The plan was to spend Sunday and Monday working on the oven. I had a wedding to go to on Saturday so that day was busy with other things. I ended up with company on Sunday which was not planned but was good. I hadn’t seen H. in a long time and it was nice to visit. I figured I could still get done what I had planned to today. I had already purchased the two angle irons and mortar that I needed and was up this morning bright and early when I realized it was raining. No problem. The radar showed that the storm should quickly pass. A couple of hours later than I had anticipated, I was out and ready to go. I got the half bag of mortar mixed and about half a dozen bricks in place when the rain resumed. I waited around about 20 minutes before I decided to call it a day. Oh well, perhaps next weekend.

Update: 5:00 pm

The rain passed and the sun came out. I decided to go back out and give it another try. I was able to get the other half of the mortar mixed and another row of brick set. The angle irons went in on this row along with the bricks to span the existing u shaped foundation.